Product Development/ Incubation

Product Development/ Incubation

Features: The extremely wide range covers spun and filament yarns made of natural and man-made fibers as well as mixture of both. The fineness for spun yarns ranges from Nm 4 to 160 and from 10 to 2200 dtex for filament yarns. Suitable for curtains, automotive & furnishing fabrics 

1. Name: Airjet Weaving Machine

Make: Dornier, Germany

Model: Aws 4/Jc 1

Technical Specifications: 

  • Nominal Width: 190 cm
  • Maximum usable reed space: 188cm
  • Minimum usable reed space: 110cm
  • Speed: 900 RPM (Max.)
  • Weft Feeding with accumulator: 4 colors
  • Filling Insertion: with main & relay nozzles and profiled reed with Permanent Insertion Control and servo control
  • Electronic let-off motion, electronic take-up motion
  • Electronic Warp Stop Motion, Auto-pick finding, Auto Shed leveling
  • Selvedge – leno
  • Shedding: Bonus Electronic Jacquard (ZJS2) with 2688 Hooks & Harness Frame for 10800 ends Reed working: 84/4

Suitable for weaving Technical/Standard textiles

2. Name: Rigid Rapier weaving Machine

Make: Dornier, Germany

Germany Model: PTS 2/16

Technical Specification:

  • Nominal width of machine – 190 cm
  • Weft feeding with accumulator: 2 colors
  • Yarn count range- 7 denier to 4500 tex
  • Speed: 400 rpm
  • Electronic let-off system
  • Electronic take-up system
  • Auto Pick finding & Auto shed leveling
  • Shedding: Electronic STAUBLI dobby type 2670
  • of shafts: 16
  • Facility for leno weaving

Material: pure cotton, chemical fiber, real silk, blended yarn

3. Name: Single Jersey Circular Knitting Machine

Make: Wellmade Enterprises Co. Ltd., Taiwan

Model: Ed Type Anti Clockwise (W/S-3.0f) E-(Ed)

Technical Specifications:

  • Diameter: 26”
  • Gauge: 24
  • of Tracks (Knitting): 4
  • of feeders : 78
  • Creel: Tube Creel
  • Type of feeder: positive IRO type with 4 tracks
  • 3 tracks of knit cams, 2 tracks of Tuck cams & 2 tracks of miss cams.
  • Individual Chrome coated (Anti Corrosive) cam box
  • Automatic Lubricator System
  • Yarn Feed storage Systems
  • GROZ-Beckert Needles
  • Kern- Lieber Sinkers 

Material: pure cotton, chemical fiber, real silk, blended yarns

4. Name: Interlock Circular Knitting

 Make: Wellmade Enterprises Co. Ltd., Taiwan 

Model: Sk Type Interlock

Technical Specifications:

  • Diameter: 26”
  • Gauge: 16
  • of Tracks (Knitting): Cylinder-4, Dial-2
  • of feeders: 52
  • Creel: Tube Creel
  • Type of feeder: positive IRO type with 4 tracks
  • 3 tracks of knit cams, 2 tracks of Tuck cams & 2 tracks of miss cams.
  • Individual Chrome coated (Anti Corrosive) cam box
  • Automatic Lubricator System
  • Yarn Feed storage Systems
  • GROZ-Beckert Needles
  • Kern- Lieber Sinkers

5. Name: Spinning Line (Mixing Bale opener to Ring Frame)

Make: Laxmi Machine Works (LMW), Coimbatore

Sr No Description of the m/c Specifications
1 Mixing Bale OpenerLB3/2 1600mm working width, Upright Lattice with staggered steel spikes, with transport apron 4.5 m, with inverter drive for speed roller, with beater Production: 250 Kgs/Hour
2 Carding Machine LC361 With single licker-in arrangement, 1000mm working width, built in Multi-level sensing, with rotary Auto Can changer for 40”x 48” Production: 20 Kgs/Hour
3 Draw frame LD2 With 40”x48” delivery can, two Deliveries with sliver compression Unit, Delivery Speed: 250 mts/min
4 Draw frame LRSB851 With single delivery system, power creel, automatic can changer, digital short-term auto-leveling system, with sliver Cutting device, Delivery speed: 450 mts/min
5 Speed Frame LF1400A 36 spindles each with medium cradle, PK1500 3RDS cotton exhaust air into the department Spindle Speed: 650 RPM
6 Ring Frame LR60/A 144 spindles per machine,6 rows creel,43mm cage, Emperor plus rings, with HS spindles inserts. Spindle Speed: 10000 RPM

Suitable for: Raschel warp knitting for the production of Shade nets made of HDPE tapes and/or monofilaments.

6.1.Warp Knitting Set Up

 Name: RASCHEL Warp Knitting Machine

Make: Karl Mayer, Germany 

Model: RS 4N F

Technical Specifications:

  • Gauge: E6 (Original was E12 gauge, converted to E6 gauge for shade nets)
  • Width: 170 inches (4318 mm)
  • Speed: 750 R.P.M (Max.)
  • Patterning capacity: 4 bar Max. (Only 2 available for operation)
  • Presently 2 guide bars in operation

                             GB1: 1-0/0-1//        GB2: 1-0/3-4//

  • Design: Pattern disc
  • KAMCOS® (Karl Mayer Command System)
  • Nominal voltage: 400 volts (+/- 10%), 3 phases / neutral conductor / grounding.

Suitable for processing filament/mono yarns for (Raschel) RS4N, E6/E12 Warp knitting machine.

 6.2. Name: Direct Warping Machine for Warp Knitting            Make: Karl Mayer, Germany

Model: DS 21/30 DNC

Technical Specifications: 

  • Working width: 21 inches
  • Flange Diameter: 30 inches
  • Computer controlled functions
  • Warping Speed: Steplessly from 100 up to 1000 m/min
  • Back Winding Speed: 20 m/min approx.
  • Maximum total yarn tension: 200 N
  • Electro-pneumatically Beam Clamping as well as Beam loading & Doffing, Electrical Equipment: Asynchronous motor-8.2 Kw with frequency converter 3 phase, ground connected load 22 Kva, frequency – 50Hz
  • Creel Type: GN-1-F
  • Standard Creel for filament yarns
  • Creel Capacity: 264, Steel frame construction with clamps, two manually movable frames for taking up the yarn guiding elements, the yarn tensioners and the yarn monitoring units. Maximum package diameter: 360mm

6.3. Name: Tape Yarn Manufacturing Set Up

  • Basic Features: Slitting of blown film into tape yarn to feed Raschel Warp Knitting Machine (integrated with warp knitting machine)
  • Slitting Width: 1200mm per zone Feed rolls:2
  • Spacer: 3mm
  • Tape width: 2.3 mm
  • of slitting units: 3(x2 sides with slitter, heater & stretching zone)

  * (the slitters are locally fabricated by M/s Rishi Techtex Ltd., Mumbai)

 6.4. Name: Blown Film Manufacturing

Make: KABRA Extrusion Technik Ltd., Daman

Model: KET 33040 /01

Technical Specifications:

  • Basic features: Blown film manufacturing for HDPE/LDPE/PP.
  • Film thickness: 10 to 100 µ.
  • Output: Up to 60 Kgs/hr.
  • Film width: Max 650mm.
  • Extrusion Details: Screw diameter – 40mm        L/D: 26:1

Heating zones: 2

Cooling zones: 1

  • Film Die head details Type: bottom feed spiral                                    Die size: 90mm max.

         Heating zones: 3

  • Cooling system: Aerodynamic cooling.
  • Type: Single lip low pressure and high air velocity.
  • Vertical takeoff: Chrome plated Nip roller:140mm dia x 710mm length

   Tower unit Rubber roller: 155mm dia x 700mm length

  • Speed: up to 100m/min
  • Bubble guides:2
  • Winder: Surface winder with wrinkle removing arrangement consisting Of one winding shaft driven by one drum
  • Speed: up to 100 mts/min
  • Width of the roll:650 mm
  • Roll diameter:1000mm per 100 Kg

7. Name: Circular Weaving Machine

Make: Lohia Corp Limited Model: Nova 8 HF

Technical Specifications: 

  • Working width (double flat): 100-160 cm.
  • of shuttles: 08.
  • Weft Insertion Rate: 600-700 picks/minute.
  • Weft density: 30-52 tapes per 10 cm.
  • of creel pegs: 1920.
  • Warp Bobbin:

      Internal diameter –35mm, Length of core – 218 mm.

       Length of Traverse – 200mm, Max. Bobbin diameter – 130mm.

  • Weft Bobbin:

        Internal diameter – 35mm, Length of core – 218 mm.

       Length of Traverse – 200mm, Max. Bobbin diameter – 115mm.

  • Warp in-feed system: Positive/Electronically Controlled.
  • Warp break detecting system: Electronically Controlled.
  • Weft break detecting system: Electronically Controlled.
  • Weft pre-exhaust stop system: Electronically Controlled.
  • Fabric Haul-off: Electronically Controlled.
  • Grams/Square Meter of fabric required:100-250
  • Circular reed, eight shuttle assembly.
  • Three manual control systems (stop, inching, start).
  • Fabric Winder: Surface winder with facility to adjust fabric tension.
  • Reinforcement fabric: Facility to reinforce the fabric across the circumference in warp way

Use:    Packaging for vegetables (leno sacks)  

8. Name: Circular Weaving Machine

Make: Lohia Starlinger

Model: LENO- 4

Technical Specifications: 

  • Working width (double flat): 48 – 75 cm
  • of shuttles: 4
  • Weft Insertion Rate: 360 picks/minute
  • Weft density: 10 – 37.5 per 10 cm
  • of creel pegs: 576
  • Warp Bobbin-

       Internal diameter – 35mm, Length of core – 218 mm, 

      Length of Traverse –     200mm, Max. Bobbin diameter – 130mm • Weft Bobbin:

      Internal diameter – 35mm, Length of core – 218 mm

      Length of Traverse – 200mm, Max. Bobbin diameter – 115mm

  • Warp in feed system, Central drive system
  • Circular reed, Four shuttle assembly
  • Warp break detecting system, Weft break detecting system
  • Weft pre-exhaust stop system, Three manual control systems (stop, inching, start)
  • One standard width surface fabric winder, Variable speed drive for main drive Micro Processor based control

Uses: Packaging – Grains/cereals/sugar etc. 

9.Name: Circular Weaving Machine

Make: Lohia Starlinger

Model: LSL-6

  • Technical Specifications:   

    • Working width (double flat): 48 – 75 cms
    • of shuttles: 6  
    • Weft Insertion Rate: 900 picks/minute
    • Weft density: 20 – 75 per 10 cms
    • of creel pegs: 720
    • Warp Bobbin-

    Internal diameter – 35mm, Length of core – 218 mm

    Length of Traverse – 200mm, Max. Bobbin diameter – 130mm

    • Weft Bobbin:

       Internal diameter – 35mm, Length of core – 218 mm

       Length of Traverse – 200mm, Max. Bobbin diameter – 115mm

    • Warp in-feed system, Central drive system
    • Circular reed, Six shuttle assembly
    • Warp break detecting system, Weft break detecting system
    • Weft pre-exhaust stop system, Three manual control systems (stop, inching, start). One standard width surface fabric winder, Variable speed drive for main drive. Micro Processor based control


Uses: Packaging – Grains/cereals/sugar etc. 

10.Two for one Twister [TFO] for High Tenacity Technical / Industrial Yarns.

 M/s Weavetech Engineers Ltd., Surat, Gujarat.  UT-2i.

Specifications:  

  • of Heads: 4
  • Spindle Gauge: 830mm
  • Spindle Size: 300mm
  • Yarn Range: 300-12000 Denier
  • Twist Range: 50-300 TPM
  • of ply: Up to 6
  • Spindle Speed: 5000-9000 R.P.M
  • Feed Package type: Cheese
  • Spindle Covers: For separating inner and outer yarn balloons Take up Speed: 300-400 mts/min

 

11. Assembly winder for High Tenacity multiplies Technical / Industrial Yarns. Make- M/s Weavetech Engineers Ltd., Surat, Gujarat.

    Model: Unwind, UW-1

Technical Specifications: 

  • of Heads: 1.
  • of ply: Up to 6.
  • Yarn Range: 300 – 12000 Denier Filament Yarn.
  • Type of winding: Precision Winding.
  • Positive yarn feed: Yes, uniform tension all plies.
  • Yarn Break Stop System: Yes, For each ply.
  • Doff length: Predetermined Auto Stop.
  • Package Dimension: Max. OD- 320mm & Min. OD-94mm.
  • Top Beam: 800/1000/1200mm.
  • Anti-patterning: Yes.
  • Traverse stroke: 250/200mm.
  • Crossing angle: Programmable.
  • Take up delivery: Up to 600 mts/min.
  • Head Control: Separately Individual.

12. Ring Twister for High Tenacity Synthetic Multifilament Yarns.

 Meera Industries, Surat, Gujarat.

 Customized.

Specifications:  

  • Yarn Type: Twisting of High Tenacity Synthetic Multifilament Flat (zero twist) Yarns like Polyester, Polypropylene Nylon etc.
  • of ply: 1to20.
  • Total No. of Heads: 8.
  • Ring Size Height: 9.5mm (4 heads)
  • Ring Size Height: 38.1/38 4mm (heads)
  • Ring Diameter: 250mm
  • Denier Range: 500-50000
  • Creel: 20 ply/head
  • Spindle Pitch: 375mm
  • Twist Range (TPM): 10-1000
  • Twist Type: S&Z
  • Single Yarn twisting: Yes
  • Central Lubrication System: Yes
  • Individual motor/head control: Yes
  • Pneumatic Yarn Feeding: Yes
  • Ply Sensor: Yes
  • Automatic Spindle Stop Motion (Yarn break & bobbin complete): Yes
  • Take up package type: Cop/bobbin/ Bottle-Flexibility
  • Take up package winding type: Compound, Combination, Wrap, Wandering Bobbin, Bottle Winding-Flexibility

13 Single Step S/Z Twisting Machines (TPRS Twister – Twisting Plying and Reverse Twisting System for High Tenacity Synthetic Multifilament Yarns.)       Make- Meera Industries, Surat, Gujarat.

  Model: Customized.

Technical Specifications:  

  • Denier/Count range: 500-50000
  • TPM Range: 10-1000
  • Frame: Single Deck Single Side
  • No of Pos / Section / Pitch: 2 Pos/ 1 Sec
  • Voltage: 440 V 3 Phase |50 Hz
  • Supply Tube Type:
  • Supply Tube Size (id x od x Length + Full Bobbin OD): 94 x110 x300 x 280 mm
  • Take-up Tube Type Cylindrical/ Taper/ Both/ Flanged: Cylindrical
  • Take-up Tube Size: Metallic Parallel Tube (ID- 35mm x L- 218mm) Check Sample
  • TPRS Ply 3/4 Ply Only For TPRS-50: 3 Ply & 4 Ply
  • Take-up Drum Driving Individual Motor Driving(Y/N): Yes | Individual Spindle Motor
  • Spindle Drive Tangential Tape Drive / Individual Motor: Individual Spindle Motor Drive
  • Winding Type Random or Precision Winding: Precision
  • Traverse Length: 8″ (200 MM)
  • Oil Device: Yes
  • Flyer Assembly: Yes
  • Air Threading: Yes

14.Precision Winder for High Tenacity Synthetic Multifilament Yarns Meera Industries, Surat, Gujarat.

 Customized

Specifications:   

  • Rewinding of Multiply High Tenacity Synthetic Multifilament Yarns like Polyester, Polypropylene, Nylon etc. prepared/twisted on the Ring Twister
  • Denier/ Count Range: 500-50000
  • Frame: Single Deck Single Side
  • No of Pos / Section /Pitch: 9 Pos (6 Pos Metallic Tube + 3 Pos Double Flange Bobbin)
  • Supply Tube Type Supply: From Ring Twister Flange Bobbin
  • Supply Tube Size ID x OD x Length + Full Bobbin OD: Flange 227 x 450 L 34.6 ID
  • Take up package -1: Metallic Parallel Tube (ID-35mm x L-218mm)
  • Take up package-2: Flange-115mm, ID-30mm, L-218mm.
  • Flexible Traversing (6”8″10″): Yes
  • Traverse Length: 200mm/8 inches (facility of changing)
  • Individual motor/head control: Yes
  • Yarn Break Detection: Yes
  • Yarn Oiling System: Yes

15.Single End Sample Warping Machine

Rabatex, Ahmadabad, Gujarat

Model: RI M 601

Specifications:  

  • Suitable for Spun and filament yarns (Natural, blends and Synthetic yarns).
  • Drum Circumference: 2200-2500 mm.
  • Warping width: 500 mm (20 inches).
  • Yarn Range: 40-1000 Deniers.
  • Warping length: 5 to 7.5 meters.
  • Warping Speed: 200-300 meters per minute.
  • Beaming Speed: 8-10 meters per minute.
  • Number of feeders: 8
  • Maximum Beam Pipe Flange Diameter: 120 mm.
  • Maximum Beam Barrel Diameter: 60 mm.
  • Pattern Selection: Automatic.
  • Beam Tensioning: Pneumatic Type.
  • Creel Type: Stationary with stop motion.
  • Belt Traverse: Servo Type
  • Yarn Selector: Pneumatic Controlled
  • Leasing Facility: Pneumatic controlled
  • Easy operation with HM (Human Machine Interface): Yes
  • Beaming Device: Integrated with main machine

16. Sample Weaving Machine

Rabatex, Ahmadabad, Gujarat.

     RI 9001

Specifications:  

  • Yam Type: Weaving of warp yams prepared on single end warping machine
  • Working width: 500 mm (20 inches)
  • Machine Speed: 40-45 PPM
  • Beat Up: Servo Motor controlled
  • Number of shafts: 20
  • Shedding System: Electronically Controlled pneumatic system
  • Let off: Electronically controlled
  • Take up: Electronically Controlled
  • Weft Selector: 8 number with electronic control (Motor Driven)
  • Weft Insertion: Rapier Type
  • Weft Break Sensor: Yes
  • Weft Creel: Stationary type integrated with the main machine
  • Weft Tension Assembly: Yes
  • Catch Cord Assembly: Yes
  • Yarn Cutter: Yes
  • Auxiliary selvedge cutter: Yes
  • Facility of full width Temples: Yes
  • Warp tension control: Electronically controlled
  • Weft Density: Electronically controlled
  • Variable Density Minimum 4 No’s: Yes Pick Density: 10- 300 PPI
  • Electronic Fault Diagnosis Display: Yes
  • Grams per Square meter: 300-350

17.Name: Single End Coating/Sizing Machine

 Model: RI 8001

 Make- Rabatex, Ahmadabad, Gujarat.

Technical Specifications:   

  • Yarn Type: Suitable for Spun and filament yarns (Natural, blends and Synthetic yarns).
  • of Drums: Total 2.
  • Machine Speed: 200-250 Meters per minute.
  • Temperature: Up to 70C.
  • Drying Type: Electric.
  • Size Squeezing System: Sponge Type.
  • Winding Type: Suitable for both spun and filament yarns.
  • Size Tank with circulating pump (For Common sizes): Yes.
  • Separate Size Tray for each winding position: Yes.
  • Size Tank Temperature control: Up to 65° C.

Suitable for processing both Synthetic fiber & blends

18.Name: Needle Punch Non-woven machine with lap drafter & pre- needling

 Model: Laboratory Model 

 Make- Dilo, Germany

Technical Specifications:

  • Maximum working Width: 600 mm
  • Width of the needle board: 200mm
  • Number of needles: 2 x 45/1 cm of working width (pre-needler)

  :  4 x 45/ 1 cm of working width (Finisher Needler) 

  • Needle bar stroke: 60mm
  • Maximum stroke frequency: 1200 rpm.
  • GSM: 150 to 800
  • Fiber Length: 60 mm to 80mm
  • Fiber Denier: 3 den to 15 den

Suitable for all types of embroidery work 

19. Name: Multi Head Computerized Embroidery Machine

                Make: Tajima, Japan

                Model: T C 604 

Technical Specifications:

 

  • of Heads: 4
  • of Needles: 9
  • Tajima Standard Frame (TFA 2:475×310-16pcs)
  • Working Area: 450 X 360 mm
  • BFE Border Frame with clips
  • Speed: Max. 1200 RPM
  • Motor: AC Motor

Suitable for all types of embroidery work 

20. Name: Continuous Dryer & coating machine.

  Make: Mathis, Switzerland.

  Model: KTF-S-18811

Technical Specifications:

  • Coating Method: Doctor-knife coating (doctor blade) + subsequent drying.
  • Roller width: 500 mm
  • Working Width: 450 mm
  • Material Speed (Web Speed) 0.1 – 2 m/min.
  • Dwell Time (Residence Time)- Roll-to-roll: 20 – 420 s
  • Circulation Air Speed: Up to ~6 m/s.
  • Circulation Air Capacity: Up to ~1,000 m³/h.
  • Exhaust Air Capacity: Up to ~400 m³/h.
  • Temperature Range: Up to ~250 °C.
  • Nozzle Field / Drying Length: Nozzle field length (dryer) is ~800 mm.
  • Heating Capacity: 9 kW
  • Winding / Roll Diameter (Max): Max winding (re-wound roll) diameter ~ 500 mm.
  • Applications: Textile industry, pharmaceutical industry, foil and paper, R&D labs, etc.
  • Modular Options / Add-ons: Infrared (IR) pre-dryer, Double-field (two-zone) hot-air dryer for different temperature zones, Laminating device: – Hot-melt coating
  • Control / Data Monitoring: -Parameters like temperature, web speed, fan speed, etc., can be monitored and documented.

Suitable for all types of embroidery work 

20. Name: Continuous Dryer & coating machine.

  Make: Mathis, Switzerland.

  Model: KTF-S-18811

Technical Specifications:

  • Coating Method: Doctor-knife coating (doctor blade) + subsequent drying.
  • Roller width: 500 mm
  • Working Width: 450 mm
  • Material Speed (Web Speed) 0.1 – 2 m/min.
  • Dwell Time (Residence Time)- Roll-to-roll: 20 – 420 s
  • Circulation Air Speed: Up to ~6 m/s.
  • Circulation Air Capacity: Up to ~1,000 m³/h.
  • Exhaust Air Capacity: Up to ~400 m³/h.
  • Temperature Range: Up to ~250 °C.
  • Nozzle Field / Drying Length: Nozzle field length (dryer) is ~800 mm.
  • Heating Capacity: 9 kW
  • Winding / Roll Diameter (Max): Max winding (re-wound roll) diameter ~ 500 mm.
  • Applications: Textile industry, pharmaceutical industry, foil and paper, R&D labs, etc.
  • Modular Options / Add-ons: Infrared (IR) pre-dryer, Double-field (two-zone) hot-air dryer for different temperature zones, Laminating device: – Hot-melt coating
  • Control / Data Monitoring: -Parameters like temperature, web speed, fan speed, etc., can be monitored and documented.