Product Development/ Incubation

Product Development/ Incubation

Suitable for: Raschel warp knitting for the production of Shade nets made of HDPE tapes and/or monofilaments.

1.Warp Knitting Set Up

 Name: RASCHEL Warp Knitting Machine

Make: Karl Mayer, Germany 

Model: RS 4N F

Technical Specifications:

  • Gauge: E6 (Original was E12 gauge, converted to E6 gauge for shade nets)
  • Width: 170 inches (4318 mm)
  • Speed: 750 R.P.M (Max.)
  • Patterning capacity: 4 bar Max. (Only 2 available for operation)
  • Presently 2 guide bars in operation

                             GB1: 1-0/0-1//        GB2: 1-0/3-4//

  • Design: Pattern disc
  • KAMCOS® (Karl Mayer Command System)
  • Nominal voltage: 400 volts (+/- 10%), 3 phases / neutral conductor / grounding.

Suitable for processing filament/mono yarns for (Raschel) RS4N, E6/E12 Warp knitting machine.

2. Name: Direct Warping Machine for Warp Knitting            Make: Karl Mayer, Germany

Model: DS 21/30 DNC

Technical Specifications: 

  • Working width: 21 inches
  • Flange Diameter: 30 inches
  • Computer controlled functions
  • Warping Speed: Steplessly from 100 up to 1000 m/min
  • Back Winding Speed: 20 m/min approx.
  • Maximum total yarn tension: 200 N
  • Electro-pneumatically Beam Clamping as well as Beam loading & Doffing, Electrical Equipment: Asynchronous motor-8.2 Kw with frequency converter 3 phase, ground connected load 22 Kva, frequency – 50Hz
  • Creel Type: GN-1-F
  • Standard Creel for filament yarns
  • Creel Capacity: 264, Steel frame construction with clamps, two manually movable frames for taking up the yarn guiding elements, the yarn tensioners and the yarn monitoring units. Maximum package diameter: 360mm

3. Name: Tape Yarn Manufacturing Set Up

  • Basic Features: Slitting of blown film into tape yarn to feed Raschel Warp Knitting Machine (integrated with warp knitting machine)
  • Slitting Width: 1200mm per zone Feed rolls:2
  • Spacer: 3mm
  • Tape width: 2.3 mm
  • of slitting units: 3(x2 sides with slitter, heater & stretching zone)

  * (the slitters are locally fabricated by M/s Rishi Techtex Ltd., Mumbai)

4. Name: Blown Film Manufacturing

Make: KABRA Extrusion Technik Ltd., Daman

Model: KET 33040 /01

Technical Specifications:

  • Basic features: Blown film manufacturing for HDPE/LDPE/PP.
  • Film thickness: 10 to 100 µ.
  • Output: Up to 60 Kgs/hr.
  • Film width: Max 650mm.
  • Extrusion Details: Screw diameter – 40mm        L/D: 26:1

Heating zones: 2

Cooling zones: 1

  • Film Die head details Type: bottom feed spiral                                    Die size: 90mm max.

         Heating zones: 3

  • Cooling system: Aerodynamic cooling.
  • Type: Single lip low pressure and high air velocity.
  • Vertical takeoff: Chrome plated Nip roller:140mm dia x 710mm length

   Tower unit Rubber roller: 155mm dia x 700mm length

  • Speed: up to 100m/min
  • Bubble guides:2
  • Winder: Surface winder with wrinkle removing arrangement consisting Of one winding shaft driven by one drum
  • Speed: up to 100 mts/min
  • Width of the roll:650 mm
  • Roll diameter:1000mm per 100 Kg

Use:    Packaging for vegetables (leno sacks)  

5. Name: Circular Weaving Machine

Make: Lohia Starlinger

Model: LENO- 4

Technical Specifications: 

  • Working width (double flat): 48 – 75 cm
  • of shuttles: 4
  • Weft Insertion Rate: 360 picks/minute
  • Weft density: 10 – 37.5 per 10 cm
  • of creel pegs: 576
  • Warp Bobbin-

       Internal diameter – 35mm, Length of core – 218 mm, 

      Length of Traverse –     200mm, Max. Bobbin diameter – 130mm • Weft Bobbin:

      Internal diameter – 35mm, Length of core – 218 mm

      Length of Traverse – 200mm, Max. Bobbin diameter – 115mm

  • Warp in feed system, Central drive system
  • Circular reed, Four shuttle assembly
  • Warp break detecting system, Weft break detecting system
  • Weft pre-exhaust stop system, Three manual control systems (stop, inching, start)
  • One standard width surface fabric winder, Variable speed drive for main drive Micro Processor based control

Uses: Packaging – Grains/cereals/sugar etc. 

6.Name: Circular Weaving Machine

Make: Lohia Starlinger

Model: LSL-6

  • Technical Specifications:   

    • Working width (double flat): 48 – 75 cms
    • of shuttles: 6  
    • Weft Insertion Rate: 900 picks/minute
    • Weft density: 20 – 75 per 10 cms
    • of creel pegs: 720
    • Warp Bobbin-

    Internal diameter – 35mm, Length of core – 218 mm

    Length of Traverse – 200mm, Max. Bobbin diameter – 130mm

    • Weft Bobbin:

       Internal diameter – 35mm, Length of core – 218 mm

       Length of Traverse – 200mm, Max. Bobbin diameter – 115mm

    • Warp in-feed system, Central drive system
    • Circular reed, Six shuttle assembly
    • Warp break detecting system, Weft break detecting system
    • Weft pre-exhaust stop system, Three manual control systems (stop, inching, start). One standard width surface fabric winder, Variable speed drive for main drive. Micro Processor based control


Uses: Packaging – Grains/cereals/sugar etc. 

7.Two for one Twister [TFO] for High Tenacity Technical / Industrial Yarns.

 M/s Weavetech Engineers Ltd., Surat, Gujarat.  UT-2i.

Specifications:  

  • of Heads: 4
  • Spindle Gauge: 830mm
  • Spindle Size: 300mm
  • Yarn Range: 300-12000 Denier
  • Twist Range: 50-300 TPM
  • of ply: Up to 6
  • Spindle Speed: 5000-9000 R.P.M
  • Feed Package type: Cheese
  • Spindle Covers: For separating inner and outer yarn balloons Take up Speed: 300-400 mts/min

 

8. Assembly winder for High Tenacity multiplies Technical / Industrial Yarns. Make- M/s Weavetech Engineers Ltd., Surat, Gujarat.

    Model: Unwind, UW-1

Technical Specifications: 

  • of Heads: 1.
  • of ply: Up to 6.
  • Yarn Range: 300 – 12000 Denier Filament Yarn.
  • Type of winding: Precision Winding.
  • Positive yarn feed: Yes, uniform tension all plies.
  • Yarn Break Stop System: Yes, For each ply.
  • Doff length: Predetermined Auto Stop.
  • Package Dimension: Max. OD- 320mm & Min. OD-94mm.
  • Top Beam: 800/1000/1200mm.
  • Anti-patterning: Yes.
  • Traverse stroke: 250/200mm.
  • Crossing angle: Programmable.
  • Take up delivery: Up to 600 mts/min.
  • Head Control: Separately Individual.

9. Ring Twister for High Tenacity Synthetic Multifilament Yarns.

 Meera Industries, Surat, Gujarat.

 Customized.

Specifications:  

  • Yarn Type: Twisting of High Tenacity Synthetic Multifilament Flat (zero twist) Yarns like Polyester, Polypropylene Nylon etc.
  • of ply: 1to20.
  • Total No. of Heads: 8.
  • Ring Size Height: 9.5mm (4 heads)
  • Ring Size Height: 38.1/38 4mm (heads)
  • Ring Diameter: 250mm
  • Denier Range: 500-50000
  • Creel: 20 ply/head
  • Spindle Pitch: 375mm
  • Twist Range (TPM): 10-1000
  • Twist Type: S&Z
  • Single Yarn twisting: Yes
  • Central Lubrication System: Yes
  • Individual motor/head control: Yes
  • Pneumatic Yarn Feeding: Yes
  • Ply Sensor: Yes
  • Automatic Spindle Stop Motion (Yarn break & bobbin complete): Yes
  • Take up package type: Cop/bobbin/ Bottle-Flexibility
  • Take up package winding type: Compound, Combination, Wrap, Wandering Bobbin, Bottle Winding-Flexibility

10. Single Step S/Z Twisting Machines (TPRS Twister – Twisting Plying and Reverse Twisting System for High Tenacity Synthetic Multifilament Yarns.)       Make- Meera Industries, Surat, Gujarat.

  Model: Customized.

Technical Specifications:  

  • Denier/Count range: 500-50000
  • TPM Range: 10-1000
  • Frame: Single Deck Single Side
  • No of Pos / Section / Pitch: 2 Pos/ 1 Sec
  • Voltage: 440 V 3 Phase |50 Hz
  • Supply Tube Type:
  • Supply Tube Size (id x od x Length + Full Bobbin OD): 94 x110 x300 x 280 mm
  • Take-up Tube Type Cylindrical/ Taper/ Both/ Flanged: Cylindrical
  • Take-up Tube Size: Metallic Parallel Tube (ID- 35mm x L- 218mm) Check Sample
  • TPRS Ply 3/4 Ply Only For TPRS-50: 3 Ply & 4 Ply
  • Take-up Drum Driving Individual Motor Driving(Y/N): Yes | Individual Spindle Motor
  • Spindle Drive Tangential Tape Drive / Individual Motor: Individual Spindle Motor Drive
  • Winding Type Random or Precision Winding: Precision
  • Traverse Length: 8″ (200 MM)
  • Oil Device: Yes
  • Flyer Assembly: Yes
  • Air Threading: Yes

11.Precision Winder for High Tenacity Synthetic Multifilament Yarns Meera Industries, Surat, Gujarat.

 Customized

Specifications:   

  • Rewinding of Multiply High Tenacity Synthetic Multifilament Yarns like Polyester, Polypropylene, Nylon etc. prepared/twisted on the Ring Twister
  • Denier/ Count Range: 500-50000
  • Frame: Single Deck Single Side
  • No of Pos / Section /Pitch: 9 Pos (6 Pos Metallic Tube + 3 Pos Double Flange Bobbin)
  • Supply Tube Type Supply: From Ring Twister Flange Bobbin
  • Supply Tube Size ID x OD x Length + Full Bobbin OD: Flange 227 x 450 L 34.6 ID
  • Take up package -1: Metallic Parallel Tube (ID-35mm x L-218mm)
  • Take up package-2: Flange-115mm, ID-30mm, L-218mm.
  • Flexible Traversing (6”8″10″): Yes
  • Traverse Length: 200mm/8 inches (facility of changing)
  • Individual motor/head control: Yes
  • Yarn Break Detection: Yes
  • Yarn Oiling System: Yes

Suitable for processing both Synthetic fiber & blends

12.Name: Needle Punch Non-woven machine with lap drafter & pre- needling

 Model: Laboratory Model 

 Make- Dilo, Germany

Technical Specifications:

  • Maximum working Width: 600 mm
  • Width of the needle board: 200mm
  • Number of needles: 2 x 45/1 cm of working width (pre-needler)

  :  4 x 45/ 1 cm of working width (Finisher Needler) 

  • Needle bar stroke: 60mm
  • Maximum stroke frequency: 1200 rpm.
  • GSM: 150 to 800
  • Fiber Length: 60 mm to 80mm
  • Fiber Denier: 3 den to 15 den

Suitable for all types of embroidery work 

13. Name: Continuous Dryer & coating machine.

  Make: Mathis, Switzerland.

  Model: KTF-S-18811

Technical Specifications:

  • Coating Method: Doctor-knife coating (doctor blade) + subsequent drying.
  • Roller width: 500 mm
  • Working Width: 450 mm
  • Material Speed (Web Speed) 0.1 – 2 m/min.
  • Dwell Time (Residence Time)- Roll-to-roll: 20 – 420 s
  • Circulation Air Speed: Up to ~6 m/s.
  • Circulation Air Capacity: Up to ~1,000 m³/h.
  • Exhaust Air Capacity: Up to ~400 m³/h.
  • Temperature Range: Up to ~250 °C.
  • Nozzle Field / Drying Length: Nozzle field length (dryer) is ~800 mm.
  • Heating Capacity: 9 kW
  • Winding / Roll Diameter (Max): Max winding (re-wound roll) diameter ~ 500 mm.
  • Applications: Textile industry, pharmaceutical industry, foil and paper, R&D labs, etc.
  • Modular Options / Add-ons: Infrared (IR) pre-dryer, Double-field (two-zone) hot-air dryer for different temperature zones, Laminating device: – Hot-melt coating
  • Control / Data Monitoring: -Parameters like temperature, web speed, fan speed, etc., can be monitored and documented.

Suitable for all types of embroidery work 

14. Name: Continuous Dryer & coating machine.

  Make: Mathis, Switzerland.

  Model: KTF-S-18811

Technical Specifications:

  • Coating Method: Doctor-knife coating (doctor blade) + subsequent drying.
  • Roller width: 500 mm
  • Working Width: 450 mm
  • Material Speed (Web Speed) 0.1 – 2 m/min.
  • Dwell Time (Residence Time)- Roll-to-roll: 20 – 420 s
  • Circulation Air Speed: Up to ~6 m/s.
  • Circulation Air Capacity: Up to ~1,000 m³/h.
  • Exhaust Air Capacity: Up to ~400 m³/h.
  • Temperature Range: Up to ~250 °C.
  • Nozzle Field / Drying Length: Nozzle field length (dryer) is ~800 mm.
  • Heating Capacity: 9 kW
  • Winding / Roll Diameter (Max): Max winding (re-wound roll) diameter ~ 500 mm.
  • Applications: Textile industry, pharmaceutical industry, foil and paper, R&D labs, etc.
  • Modular Options / Add-ons: Infrared (IR) pre-dryer, Double-field (two-zone) hot-air dryer for different temperature zones, Laminating device: – Hot-melt coating
  • Control / Data Monitoring: -Parameters like temperature, web speed, fan speed, etc., can be monitored and documented.